{"id":16173,"date":"2023-06-15T09:54:51","date_gmt":"2023-06-15T07:54:51","guid":{"rendered":"http:\/\/www.audace-digital-learning.fr\/non-classifiee\/bridgestone-simulateur-de-fabrication-de-pneu\/"},"modified":"2023-06-30T15:28:38","modified_gmt":"2023-06-30T13:28:38","slug":"bridgestone-simulateur-de-fabrication-de-pneu","status":"publish","type":"post","link":"https:\/\/www.audace-digital-learning.fr\/en\/realisation-en\/bridgestone-simulateur-de-fabrication-de-pneu\/","title":{"rendered":"Bridgestone – Tire manufacturing simulator"},"content":{"rendered":"\t\t
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For all industrial stakeholders, training new entrants is a significant investment of energy, time, and money. Bridgestone, a leader in tire manufacturing, has invested in blended learning<\/strong> combining face-to-face training, Virtual Reality<\/strong> (VR), and simulation in a training mini-factory produced by Audace<\/strong>.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Device<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Audace has recreated a complete production line and various machine tools<\/strong> for Bridgestone. Seven workstations and associated operations<\/strong> are simulated.<\/p>\n

The operator navigates in their virtual environment using a VR walking pad<\/strong>. They can perform virtually all tasks required for tire assembly and acquire precise technical skills as well as learn how to monitor checkpoints.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Multiple levels of difficulty and scenarios<\/strong> are incorporated to provide progressive and safe training without the requirement of an operational real machine.<\/p>\n

The trainer<\/strong> receives visual feedback on the screen.<\/strong> He can track the results and intervene to reinforce a point or overcome a difficulty.<\/p>\n

Since its introduction in France, this VR simulator has been awarded the “Bridgestone Group Award for Management Fundamentals”<\/strong> and has been developed for Spain (B-Kanpus, Bilbao). It is currently being deployed in Hungary and Poland. The concept has been expanded to new production processes such as Quality Control and Mixing (Banbury).<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Objective<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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By overcoming the challenges of hiring and training at Bridgestone, the VR simulator allows unemployed individuals with no prior manufacturing experience<\/strong> to acquire the necessary technical skills and the right pace to work on a tire assembly line<\/strong> without experiencing the stress associated with real production.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Keys to the success of the simulator<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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1. Hyper-realism<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The high-quality 3D graphics<\/strong> of the simulator create a complex environment that immerses the learner, making it indistinguishable from real-life situations.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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2. Presence<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The learners immediately feel connected or present in this environment. Indeed, this immersive learning has the tremendous advantage of being multi-sensory. It requires:<\/p>\n

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  • motor function<\/strong>s<\/em> (involvement of the body in action through the VR treadmill, resistance to effort, ability to repeat precise movements, etc.),<\/li>\n
  • sensory function<\/strong>s<\/em> (sound, vibration, etc.; for an optimal immersion, the sounds of the workshop and the production line have been reproduced),<\/li>\n
  • emotional function<\/strong>s<\/em> (building self-confidence, testing one’s limits, developing vigilance).<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    3. Realisation<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    The mechanism by which success is measured in the immersive learning environment<\/strong> is related to real performance objectives. The device itself is adapted to the target audience, namely the Generation Y. Learning involves engaging activities<\/strong> similar to video games that are commonly practiced in private settings, which can generate immediate enthusiasm among learners.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    ROI of the simulator<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Thanks to the digitization of its training program, Bridgestone Bilbao has observed the following return on investment (ROI):<\/p>\n

    \u2022 80%<\/strong> reduction in the immobilization of production resources<\/strong> required for training<\/strong>
    \u2022 90%<\/strong> reduction in the immobilization of human resources<\/strong> required for training<\/strong>
    \u2022 30% to 50%<\/strong> reduction in safety incidents<\/strong>
    \u2022 30% to 50%<\/strong> reduction in quality issues<\/strong><\/p>\n

    Outcome: 70% cost savings on the total training expenses.<\/strong><\/p>\n<\/p>\n

    Besides the other impacts :
    \u2022 National company image (frequent articles in national media + Visit of the Prime Minister of the Basque Country)
    \u2022 Enhanced local corporate image
    \u2022 Company image within the industry (clients\/suppliers)<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    For all industrial stakeholders, training new entrants is a significant investment of energy, time, and money. Bridgestone, a leader in tire manufacturing, has invested in blended learning combining face-to-face training, Virtual Reality (VR), and simulation in a training mini-factory produced by Audace. Device Audace has recreated a complete production line and various machine tools for […]<\/p>\n","protected":false},"author":4,"featured_media":15777,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[110],"tags":[],"champs-dapplication":[115,116,118],"secteur-dactivite":[124],"type-de-produit":[133],"class_list":["post-16173","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-realisation-en","champs-dapplication-onboarding-en","champs-dapplication-operating-performance","champs-dapplication-process-simulation","secteur-dactivite-industry","type-de-produit-immersive-learning-xr-en"],"acf":[],"yoast_head":"\nBridgestone - Tire manufacturing simulator - Audace Digital Learning<\/title>\n<meta name=\"description\" content=\"Bridgestone has chosen VR to facilitate the integration of operators on the production line. 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